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18650 PCB Pack with integrated BMS - Fits MKIV Classic MONSTER box & 84 x 18650 cells to give 21,000 mAh (21A) of range

18650 PCB Pack with integrated BMS - Fits MKIV Classic MONSTER box & 84 x 18650 cells to give 21,000 mAh (21A) of range  18650 PCB Pack with integrated BMS - Fits MKIV Classic MONSTER box & 84 x 18650 cells to give 21,000 mAh (21A) of range  18650 UPPER PCB For TRAMPA's MONSTER Box Battery kit 18650 LOWER PCB For TRAMPA's MONSTER Box Battery Kit Massive Battery Clamping Rivets are used in conjunction with the Glass Fibre Battery Clamping Mounting Panel to make your own custom made solderless Battery Pack Balance Extension V1 18650 cells - 69mm Upper Glass Fibre Panel for 18650 Pack Lower Glass Fibre Panel for 18650 Pack Cell Spacers for 18650 Battery Pack M3 x 65mm Threaded Spacer Nut stand off - Aluminum M3 x 8mm Countersunk Bolt TORX - Marine Grade Stainless steel with TORX Fitting  M3 x 12mm TORX Countersunk Head Bolt Marine Grade Stainless Steel 18650 Battery Pack Internal Charge Cable - 180mm XT90 to XT30 Conversion Monster Box Loop Key - Fixes into the lid of the Monster Box to make the power connection
RRP
£375
exc tax

Trampas battery packs are the latest in innovative battery technology. These packs offer a high energy density (WH per Volume) and are therefore perfect to power our mountainboards or other applications.

So what makes these packs so special?

The Trampa Battery Pack Technology doesn't use spot welding to interconnect the individual cells. The connection is made via a special, 25A fused contact element, designed and manufactured by TRAMPA BOARDS LTD.

Using this pack allows you to purchase cells locally and fit them into a 12S7P cell array. After closing the pack, you have a perfect battery with a perfect battery management system. And if a cell goes bad one day, you can swap out individual p-groups in no time.

If your cells reach their end of life, you can simply buy new cells and recycle the old. So instead of buying a new and expensive pack, you will only need relatively cheap new cells. The initial investment might equal the investment of a pre-made pack, but as soon as it's time to replace the cells, the price drop in getting a second pack is dramatic. Spot welded pack can't be serviced and are pretty much useless the day one cell goes bad! Way too many good cells end in recycling these days, only because they sit next to a bad cell, permanently interconnected via a spot weld - we resolved this issue and offer an environmentally friendly solution, so that the same pack can stay healthy for a way longer period of time.

Wiring:

There is no wiring involved. Everything is PCB based, neat, tidy and clean.

BMS:

The BMS on this device is the latest in BMS technology. Using the same chipset that is used by the world's leading electric vehicle manufacturer TESLA, this pack features a self monitoring system of automotive grade. Beside that, the system monitors the pack temperature in several locations and allows placement of an additional temperature sensor that can be attached directly to a cell in the middle of the pack. A humidity sensor monitors the humidity inside the enclosure, so that water ingress can be spotted via App. Did I say App? Yes, the pack is connectable to the famous VESC-Tool App. You can not only monitor the pack, but also work on your pack and start and stop balancing, even if you're not charging at that time. The BMS also features CAN-Bus connection and VESC motor controllers can therefore know individual cell voltages, so that a low voltage cutoff can be executed in reference to the lowest cell voltage in the pack, preventing over-discharge of individual P-groups. The BMS features SWD, CAN and USB connectivity. FW updates can be managed via VESC-Tool and the CAN interface. CAN also allows you to couple individual packs to form a bigger battery array (in series, in parallel or both). The CAN Bus is therefore 600V isolated.

Safety:

- Individual cell fusing will give you the confidence that each cell in the pack is secured against short circuiting. A faulty cell would be decoupled within seconds and would therefore not cause any further danger.

- Temperature monitoring in up to 5 locations of the pack.

- Humidity sensor

- Self monitoring, automotive grade chipset.

- App connectivity lets you see what is going on with your pack. Are my cell all healthy and good?

- Charge port with Mosfet switch allows the BMS to decouple the charger at any time.

- Easy to service and extract unhealthy cells.

Pack capacity is roughly 1KWh:

Sony VTC 6: 3120mAh x 7 = 21840mAh = 969Wh

Samsung Q30: 3000mAh x 7 = 21000mAh = 932Wh

LG 18650 MJ1: 3500mAh x 7 =24500mAh = 1087Wh

Build time:

Roughly 45 minutes

Flight legal:

-Extract cells and box in air travel safe 99Wh packs

-Check with Airline prior to flight

-Reassemble pack after arrival

M3 x 8mm Countersunk Bolt TORX - Marine Grade Stainless steel with TORX Fitting

TORX Screws are less likely to strip out when compared to a hex screw, because of the way the load is distributed and applied between the tool and the hardware. Because of this load distribution, the height of the head of the bolt can be reduced - making them nice & flush. 

Made from A4 Marine Grade Stainless Steel, all of the nuts, bolts & screws used in a TRAMPA board have proven to be up to the challenge of holding everything together. Using Marine Grade Stainless Steel also means these Bolts will never rust on you! They can cope with the harshest of weather conditions & will laugh in the face of sandy/salty beaches or muddy freeride tracks - which can turn other manufacturers’ nuts & bolts into corroded rusting wrecks!

Wherever possible, we dip all our bolts into BLUE THREAD LOCKING PASTE, to ensure an extra strong & secure fix between the nuts & bolts.

M3 x 12mm TORX Countersunk Head Bolt Marine Grade Stainless Steel

Made from A4 Marine Grade Stainless Steel, all of the nuts, bolts & screws used in a TRAMPA board have proven to be up to the challenge of holding everything together. Using Marine Grade Stainless Steel also means these Bolts will never rust on you! They can cope with the harshest of weather conditions & will laugh in the face of sandy/salty beaches or muddy freeride tracks - which can turn other manufacturers’ nuts & bolts into corroded rusting wrecks!

Wherever possible, we dip all our bolts into BLUE THREAD LOCKING PASTE, to ensure an extra strong & secure fix between the nuts & bolts.

The head of this Bolt is COUNTERSUNK, meaning that when screwed into position it sits flush & neat with the surface its screwed into. Preventing bolts from standing proud eliminates the chance of anything getting "snagged or hung-up" should it get caught on something..

Used For;

BIGGEST Beast Box

BLACK 1036 Strand 4mm core Silicon Coated Cable with WHITE TRAMPA Logo - priced per 10cm

Allow your Electric board to gain the maximum performance by only fitting the very highest quality Electrical Cables & Connectors to let the power in your battery flood out as performance at the wheel!! Its taken a serious wedge of cash to get what we wanted & a hell of a long time waiting for our turn to produce to such a small amount of cable at such a high quality standard, but finally TRAMPA has got what it wanted & has now taken delivery of its own Super high Quality Silicon Cables in RED & BLACK with contrasting Black & White TRAMPA logos to prove the quality & show off the kind of performance your board is harvesting! :-)

TRAMPA's Gorgeous Silicon cables are made by the same GERMAN company who makes the world Famous BLAFF Cables. BLAFF cable is used for highest demanding jobs where performance is critical. BLAFF's Cables are so good they are used for public Transportation and the likes (Trains, Trams, Planes) as they have a global reputation of incredible high standards. 

Enclosed in the Besilen insulated​ Silicon Outer lies 1800 Highly flexible TOP QUALITY Copper strands in the center...

BLACK Silicon Casing with contrasting WHITE TRAMPA logo's
Copper Core Dimension - 4mm
Outer Casing Dimension - 4.7mm
Temperature Range -
- Flexible use -25ºC / +180ºC
- Fixed laying -40ºC / +180ºC
Normal Voltage Uo/U 300/300V
Copper used weight 38.4kg per 1000 meters = 3.84 grams per centimeter + casing

RED 1036 Strand 4mm core Silicon Coated Cable with BLACK TRAMPA Logo - Priced per 10cm

Allow your Electric board to gain the maximum performance by fitting the very highest quality Electrical Cables & Connectors and let the power in your battery flood out as performance at the rear wheels!! Its taken a serious wedge of cash to get what we wanted & a hell of a long time waiting for our turn in production to produce to such a small amount of such a high quality cable, but finally TRAMPA has had what it wanted delivered & we can now supply you with Super high Quality Silicon Cables in RED or BLACK with co-orinating BLACK & WHITE TRAMPA logos to prove the quality & show off the kind of performance your board is capable of! :-)

TRAMPA's gorgeous Silicon cables are made by the same GERMAN company who makes the world Famous BLAFF Cables. The Blaff cables have enclosed in the Besilen insulated​ Silicon Outer sleeve, 1800 Highly flexible TOP QUALITY Copper strands in the center... BLAFF cable is used for the highest demanding jobs where performance is critical. BLAFF's Cables are so good they are used for public Transportation (Trains, Trams, Planes) as they have a global reputation of incredible high standards.

TRAMPA Silicon cables solder perfectly into XT60 & XT90 connectors to give the perfect connection to your power source. A soldering service for a pair of cables is available though TRAMPA when you purchase the cables as pairs,

RED Silicon Casing with contrasting BLACK TRAMPA logo's
Copper Core Dimension - 4mm
Outer Casing Dimension - 4.7mm
Temperature Range -
- Flexible use -25ºC / +180ºC
- Fixed laying -40ºC / +180ºC
Normal Voltage Uo/U 300/300V
Copper used weight 38.4kg per 1000 meters = 3.84 grams per centimeter + casing

RED 1036 Strand 4mm core Silicon Coated Cable with BLACK TRAMPA Logo - Priced per 10cm

Allow your Electric board to gain the maximum performance by fitting the very highest quality Electrical Cables & Connectors and let the power in your battery flood out as performance at the rear wheels!! Its taken a serious wedge of cash to get what we wanted & a hell of a long time waiting for our turn in production to produce to such a small amount of such a high quality cable, but finally TRAMPA has had what it wanted delivered & we can now supply you with Super high Quality Silicon Cables in RED or BLACK with co-orinating BLACK & WHITE TRAMPA logos to prove the quality & show off the kind of performance your board is capable of! :-)

TRAMPA's gorgeous Silicon cables are made by the same GERMAN company who makes the world Famous BLAFF Cables. The Blaff cables have enclosed in the Besilen insulated​ Silicon Outer sleeve, 1800 Highly flexible TOP QUALITY Copper strands in the center... BLAFF cable is used for the highest demanding jobs where performance is critical. BLAFF's Cables are so good they are used for public Transportation (Trains, Trams, Planes) as they have a global reputation of incredible high standards.

TRAMPA Silicon cables solder perfectly into XT60 & XT90 connectors to give the perfect connection to your power source. A soldering service for a pair of cables is available though TRAMPA when you purchase the cables as pairs,

RED Silicon Casing with contrasting BLACK TRAMPA logo's
Copper Core Dimension - 4mm
Outer Casing Dimension - 4.7mm
Temperature Range -
- Flexible use -25ºC / +180ºC
- Fixed laying -40ºC / +180ºC
Normal Voltage Uo/U 300/300V
Copper used weight 38.4kg per 1000 meters = 3.84 grams per centimeter + casing

BLACK 1036 Strand 4mm core Silicon Coated Cable with WHITE TRAMPA Logo - priced per 10cm

Allow your Electric board to gain the maximum performance by only fitting the very highest quality Electrical Cables & Connectors to let the power in your battery flood out as performance at the wheel!! Its taken a serious wedge of cash to get what we wanted & a hell of a long time waiting for our turn to produce to such a small amount of cable at such a high quality standard, but finally TRAMPA has got what it wanted & has now taken delivery of its own Super high Quality Silicon Cables in RED & BLACK with contrasting Black & White TRAMPA logos to prove the quality & show off the kind of performance your board is harvesting! :-)

TRAMPA's Gorgeous Silicon cables are made by the same GERMAN company who makes the world Famous BLAFF Cables. BLAFF cable is used for highest demanding jobs where performance is critical. BLAFF's Cables are so good they are used for public Transportation and the likes (Trains, Trams, Planes) as they have a global reputation of incredible high standards. 

Enclosed in the Besilen insulated​ Silicon Outer lies 1800 Highly flexible TOP QUALITY Copper strands in the center...

BLACK Silicon Casing with contrasting WHITE TRAMPA logo's
Copper Core Dimension - 4mm
Outer Casing Dimension - 4.7mm
Temperature Range -
- Flexible use -25ºC / +180ºC
- Fixed laying -40ºC / +180ºC
Normal Voltage Uo/U 300/300V
Copper used weight 38.4kg per 1000 meters = 3.84 grams per centimeter + casing

XT90s Anti Spark Connector - Female

On most TRAMPA electrical components, you’ll find AMASS XT90 connectors.  With a strong nylon plastic body & cylindrical brass contacts that comfortably fit 10-12 gauge wires, XT90 connectors are rated to handle 90 Amps continuous – but have been tested up to 270A!

Available as standard, or Anti-Spark - we recommend Anti-Spark for connections that are likely to be plugged/unplugged often.

XT90H-M connector - Male

On most TRAMPA electrical components, you’ll find AMASS XT90 connectors.  With a strong nylon plastic body & cylindrical brass contacts that comfortably fit 10-12 gauge wires, XT90 connectors are rated to handle 90 Amps continuous – but have been tested up to 270A!

Available as standard, or Anti-Spark - we recommend Anti-Spark for connections that are likely to be plugged/unplugged often.

XT90s Anti Spark Connector - Female

On most TRAMPA electrical components, you’ll find AMASS XT90 connectors.  With a strong nylon plastic body & cylindrical brass contacts that comfortably fit 10-12 gauge wires, XT90 connectors are rated to handle 90 Amps continuous – but have been tested up to 270A!

Available as standard, or Anti-Spark - we recommend Anti-Spark for connections that are likely to be plugged/unplugged often.

TRAMPA’s 12S7P 18650 Battery packs are designed to pack as much range & power into the MKIV MONSTER BATTERY BOX as possible - making it an obvious choice for any EMTB! Assembled using Glass-Fibre Panels, Premium PCBs & Marine Grade Hardware, the completed packs are amazingly durable & safe, while still being an easily manageable weight!

Sitting snuggly & neatly inside the Monster Box alongside the VESCs, the pack is able to fit 84x 18650 Batteries, giving a range well over 20 miles! 

Complete with the most advanced Battery Management System on the market! There’s no need for bulky balance chargers anymore - just simply plug a standard 2-15A Charger with an XT30 connector, and be confident knowing all 84 cells will be balanced to 0.001 volts of each other. With the VESC Tool, you’ll be able to see the status & health of individual cells in the pack - allowing you to identify any potential problems, before they pop up.   

The balancing wires have been incorporated into the PCBs, eliminating extra wire that will rub, wear, & break over time like soldered battery packs.

With a 20A fuse for every Cell, if one starts to play up it’ll promptly be isolated, stopping potential harm to neighbouring cells, & keeping the pack working efficiently until the dodgy cell is replaced. Thanks to the easy assembly & design of the pack, a spot welder isn’t needed - making the replacement of individual cells as simple as possible!

The 12s7p configuration was chosen due to its balance between Volts & Milliamp Hours - meaning we found the power & range output was ideal for EMTBs! The configuration was also much simpler to fit into the Monster box along with the BMS.

TRAMPA battery packs are the latest in innovative battery technology. These packs offer a high energy density (WH per Volume) and are therefore perfect to power our mountainboards or other applications.

So what makes these packs so special?

The Trampa Battery Pack Technology doesn't use spot welding to interconnect the individual cells. The connection is made via a special, 25A fused contact element, designed and manufactured by TRAMPA BOARDS LTD.

Using this pack allows you to purchase cells locally and fit them into a 12S7P cell array. After closing the pack, you have a perfect battery with a perfect battery management system. And if a cell goes bad one day, you can swap out individual p-groups in no time.

If your cells reach their end of life, you can simply buy new cells and recycle the old. So instead of buying a new and expensive pack, you will only need relatively cheap new cells. The initial investment might equal the investment of a pre-made pack, but as soon as it's time to replace the cells, the price drop in getting a second pack is dramatic. Spot welded pack can't be serviced and are pretty much useless the day one cell goes bad! Way too many good cells end in recycling these days, only because they sit next to a bad cell, permanently interconnected via a spot weld - we resolved this issue and offer an environmentally friendly solution, so that the same pack can stay healthy for a way longer period of time.

Wiring:

There is no wiring involved. Everything is PCB based, neat, tidy and clean.

BMS:

The BMS on this device is the latest in BMS technology. Using the same chipset that is used by the world's leading electric vehicle manufacturer TESLA, this pack features a self monitoring system of automotive grade. Beside that, the system monitors the pack temperature in several locations and allows placement of an additional temperature sensor that can be attached directly to a cell in the middle of the pack. A humidity sensor monitors the humidity inside the enclosure, so that water ingress can be spotted via App. Did I say App? Yes, the pack is connectable to the famous VESC-Tool App. You can not only monitor the pack, but also work on your pack and start and stop balancing, even if you're not charging at that time. The BMS also features CAN-Bus connection and VESC motor controllers can therefore know individual cell voltages, so that a low voltage cutoff can be executed in reference to the lowest cell voltage in the pack, preventing over-discharge of individual P-groups. The BMS features SWD, CAN and USB connectivity. FW updates can be managed via VESC-Tool and the CAN interface. CAN also allows you to couple individual packs to form a bigger battery array (in series, in parallel or both). The CAN Bus is therefore 600V isolated.

Safety:

- Individual cell fusing will give you the confidence that each cell in the pack is secured against short circuiting. A faulty cell would be decoupled within seconds and would therefore not cause any further danger.

- Temperature monitoring in up to 5 locations of the pack.

- Humidity sensor

- Self monitoring, automotive grade chipset.

- App connectivity lets you see what is going on with your pack. Are my cell all healthy and good?

- Charge port with Mosfet switch allows the BMS to decouple the charger at any time.

- Easy to service and extract unhealthy cells.

Pack capacity is roughly 1KWh:

Sony VTC 6: 3120mAh x 7 = 21840mAh = 969Wh

Samsung Q30: 3000mAh x 7 = 21000mAh = 932Wh

LG 18650 MJ1: 3500mAh x 7 =24500mAh = 1087Wh

Build time:

Roughly 45 minutes

Flight legal:

-Extract cells and box in air travel safe 99Wh packs

-Check with Airline prior to flight

-Reassemble pack after arrival

1x Upper PCB For 18650 Battery Box
1x Lower PCB For 18650 Battery Box
168x Massive Battery Rivets Integrated into the 2x PCB's
1x Balance Extender cable to connect the 2x PCB's
1x Glass Fibre UPPER Panel for 18650 Battery Pack
2x Glass Fibre Battery Spacers for 18650 Battery Pack
1x Glass Fibre Lower Panel for 18650 Battery Pack
24x M3x 65mm Hex Spacer Stand Off's
24x M3x 8mm Countersunk TORX Bottom Bolts - Stainless Steel
24x M3x 12mm Countersunk TORX Top Bolts - Stainless Steel
1x FEMALE XT90s Anti Spark Connector
1x MALE XT30 Connector
2x RED TRAMPA 1036 Strand Silicon Coated Cable
2x BLACK TRAMPA 1036 Strand Silicon Coated Cable
2x 80mm BLACK TRAMPA 1036 Strand Silicon Coated Cable
2x 80mm RED TRAMPA 1036 Strand Silicon Coated Cable
2x 1x XT90s Anti Spark Female Connector
2x 1x XT90 Male Connector
2x Professional SOLDERING Charge for MONSTER Box Loop Key
-------------------------------------------------------------------
Weight: 1,051g
Quantity required:
We have enough parts to make…  
RRP £375 - per Battery Box

Excluding VAT

Approx price :
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